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Kerf Spacing Calculator for Bending Wood Kerf Bend Ellipse See also: Kerf Spacing Ellipse

Curve Radius outside
Curve Sweep Angle
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Thinner kerf cuts will be spaced closer together giving a smoother curve. Wider cuts may give a curve with segments having sharper bends at the kerf cut.
Kerf Width
Wood Thickness
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Thickness of remaining wood after kerf is cut.
The optimum Minimum Thickness of wood to obtain the curve cannot be calculated. It depends on the type of wood, grain, dimensions etc.
Test with scrap first to perfect.
Min Thickness
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Board starts off straight, curves, then continues straight again.
Kerfs start and end at each end of curve.
See diagrams

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Curve is entire length of board.
Kerfs start 1 space in from ends.
See diagrams


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Cut kerfs with a router and tapered bit to remove gaps.
Rout test piece with tapered bit at required depth to measure Kerf Width entry.
See Tapered Bit Kerf Width Calculator below.
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Draw Curved Diagram with straight Facets between kerfs, instead of an even curve. Thinner kerfs will shorten distance between cuts, and lessen faceting effect. See Diagram.


Scale

Kerf spacing calculator diagram straight
Kerf spacing calculator diagram curved

Kerf spacing full scale template

Running Centers:
Mark-out
This calculator finds the spacing of the cuts (at entered dimensions), so when the piece is bent, the inside edges of each cut touch together to form the correct curve. Minimum wood thickness for bend The optimum depth of the cut, and thus remaining minimum thickness of wood to obtain the curve cannot be calculated. It depends on the type of wood, grain, dimensions etc. Test your dimensions and cut depth on pieces of scrap first, to perfect.
Geometrically, more, closer and thinner kerf cuts should give a smoother curve -- Less and wider cuts may give a curve with segments having sharper bends at the kerf cut. Please let us know your experience re: optimal actual curves, using different wood, min thickness, kerf thickness etc, so we can try to improve this calculator.


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Tapered Router Bit - Kerf Width Calculator

Calculate Kerf Width here, then check Router Tapered and enter Kerf Width in top calculator.

Input Decimal Inches
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Taper angle per side.
Total taper angle = 2 times this angle.
Taper Angle °
Shank Diameter
Use smallest tip possible to reduce gap at bottom of cut !
Tip Width

Wood Thickness
Min Thickness
Scale


Calculate Curve Radius and Sweep Angle
From Width and Height


Curve Width
Curve Height
Sweep
Precision



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Actual physical finished sizes All Inch inputs and dimensions are actual physical finished sizes (unless otherwise noted)
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Select output Fraction Precision then Re-Calculate to display.
Fraction Precision
Lumber Sizes


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How to Print Large Templates over multiple pages.
DON'T BREATH THE DUST If you're cutting blocks, concrete, stone or ANYTHING and there's DUST - DON'T TAKE THE RISK
Don't cut it, or cut it wet so there's NO DUST - Silicosis Sucks
And if you're cutting wet, wear a mask - there's dust in the spray mist too!


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