Let $1+a^4+b^4=c^4+d^4$ such that $a$,$b$,$c$ and $d$ are all positive Integers.
How to find Infinitely many solutions ?
By computer search up to $a$,$b$,$c$,$d$ $<3600$ , I found two solutions :
$1+25^4+42^4=17^4+43^4$
$1+405^4+1786^4=253^4+1787^4$
Let $1+a^4+b^4=c^4+d^4$ such that $a$,$b$,$c$ and $d$ are all positive Integers.
How to find Infinitely many solutions ?
By computer search up to $a$,$b$,$c$,$d$ $<3600$ , I found two solutions :
$1+25^4+42^4=17^4+43^4$
$1+405^4+1786^4=253^4+1787^4$
This is not an answer, only some trivial observations: Let $p(n)$ be the number of integers in $\{1,2,\ldots,n\}$ of the form $a^4+b^4$. Then certainly $$ p(n^4)\approx\frac{1}{2}\int_0^n\sqrt[4]{n^4-x^4}dx=\gamma n^2, $$ where $\gamma=\frac{\Gamma(1/4)^2}{16\sqrt{\pi}}=0.4635\ldots$.
Thus $p(n)\approx\gamma\sqrt{n}$. Therefore the expected number of solutions of $1+a^4+b^4=c^4+d^4$ with $a\le b$, $c\le d$ and $a^4+b^4\le n$ should be $$ \approx \sum_{k=1}^n\left(\frac{\gamma}{2\sqrt{n}}\right)^2\approx\frac{\gamma^2}{4}\log n=:E(n). $$ Note that for the third solution we have $n=405^4+1786^4$ and $E(n)=1.608\ldots$, a not so bad approximation of $3$. This may also explain why it is so hard to find a fourth solution. We should have to search up to $n=e^{4\cdot4/\gamma^2}=2.19\ldots\cdot10^{32}$. So $a$ and $b$ should run up to about $10^8$. In fact there is no fourth solution for $a,b\le 1400000$, and given the heuristic, it is not really surprising.
By the way, if this heuristic comes close to the truth, then this would show that there is no polynomial parametrization of solutions.